Products

Single-Blade Lifting Tool

Professional, Safe, and Versatile Blade Lifting Solutions
The Single-Blade Lifting Tool is a specialized auxiliary system designed for the lifting and docking of wind turbine blades. Engineered for full-scenario compatibility—from onshore to offshore and from standard to ultra-long blades—it significantly boosts operational efficiency while reducing construction costs. Our solution delivers a safe, stable, and flexible lifting experience for any wind power site.

Single-Blade Lifting Tool

Horizontal Type
with Lifting Sling

  • High versatility, expanding the applicable range by changing the sling type and the sling mounting holes.
  • Lightweight design, optimized component configuration.
  • Rapid deployment, foldable arm design of the beam allows for integrated transportation, eliminating the inconvenience of on-site assembly.
  • Reliable and safe operation, dual-redundant remote control system, with control modes including hold-to-tun control and 2-button control, ensuring safe and reliable operation.
  • Limit switches and pressure monitors allows for automatic stopping, preventing blade damage.
  • Short delivery period, series and modular design, shortening lead times even for complex orders.

Steel Structure

As the core load-bearing skeleton, it is fabricated from high-strength steel plates, ensuring a robust and reliable structure. The modular design supports adjustable spans to accommodate various blade profiles, enabling precision docking and stable attitude control.

Hoist Assembly

Coordinated multi-hoist control enables smooth lifting and fine-tuning of the blade’s orientation. With precise response, it ensures high-efficiency alignment at all critical connection points.

Power System

An integrated independent power supply allows autonomous operation without external power sources. It provides stable power for electronic and hydraulic systems, making it adaptable to diverse working environments.

Release System

The system supports automatic release and forced manual unlocking during power failure. Position feedback and limit protection prevent jamming or accidental triggering. The leading/trailing edge interlock design prevents simultaneous slippage of the slings at both ends.

Clamping Mechanism

The mechanism is hydraulically driven with automatic pressure-sensing stop. The multi-degree-of-freedom spherical joint conforms to the blade's curved surface, working with wear-resistant rubber pads to achieve stable, damage-free clamping.

Electrical Control System

The system utilizes a PLC control system with wireless remote operation. Real-time monitoring via load, pressure, and position sensors enhances automation and controllability throughout the lifting process.

Sling and Shackle

Flat slings are made of high-strength synthetic fibers, providing flexible support to prevent surface damage to the blade. Shackles are forged from high-strength alloy, ensuring reliable load-bearing performance.

Horizontal Type
with C Clamp

  • High versatility, adaptable to multiple blade models by changing the clamps.
  • Designed for harsh offshore environments with high anti-corrosion class and superior IP ratings.
  • Capable of working in wind speeds up to 22 m/s, significantly extending the operational window available.
  • Reliable and safe operation, dual-redundant remote control system, with control modes including hold-to-tun control and 2-button control, ensuring safe and reliable operation.
  • Limit switches and pressure monitors allows for automatic stopping, preventing blade damage.
  • Short delivery period, series and modular design, shortening lead times even for complex orders.
  • Integrated design for both installation and removal, enabling the same equipment to handle both the mounting and decommissioning of single blade.
  • Smart tagline system with automatic tension adjustment to ensure a safe and stable lifting process.

Steel Structure

Fabricated from high-strength alloy steel plates with precision welding, the structure ensures superior stability and reliable load-bearing capacity, balancing structural integrity with versatile adaptability.

Clamping Mechanism

Featuring a "Flexible Gripping + Rigid Locking" design, the mechanism is equipped with wear-resistant, anti-slip soft pads that conform to the blade surface to prevent scratches or indentations. Hydraulically driven with adjustable pressure, it ensures secure locking while accommodating multiple blade models, effectively suppressing wobbling or torsion during lifting.

Tagline System

The system supports real-time blade attitude adjustment and automatic tension control. Equipped with a self-locking braking mechanism, it effectively counters high-altitude wind interference, suppresses oscillation and twisting, and ensures a stable and controllable lifting process.

Turning / Pitching System

The system enables precise adjustment and rotation of the blade angle for rapid alignment with the hub, significantly improving installation efficiency and shortening the overall lifting cycle.

Power System

Equipped with an integrated independent power unit, the system operates without external power sources, providing stable and continuous output. Features include emergency start, overload protection, and low-oil-level alarms to adapt to diverse and complex environments.

Electrical Control System

The system utilizes a PLC control system with wireless remote operation. Real-time monitoring via load, pressure, and position sensors enables automated control of functions such as angle adjustment, clamping, and release.

Hydraulic System

The system features an integrated hydraulic design with key components from high-reliability brands, ensuring excellent sealing and minimized leakage risks. It supports precise control of clamping pressure and pitching speed, and is equipped with overload and overpressure protection to enhance system stability and service life while reducing maintenance costs.

SPECIFICATIONS

Single-Blade Lifting Tool
(Horizontal Type with Lifting Sling)

Rated load
 40 t – 120 t
Tool weight 12 t - 38 t
Main material Q355E / Q460E
Dimensions (length × width × height) 11500 × 7100 × 2300 mm
Corrosion resistance C4 / C5
Operating temperature -30 ℃ - 50 ℃
Max. operating wind speed 18 m/s
Blade griping space Adjustable (11 m - 20 m)

Single-Blade Lifting Tool
(Horizontal Type with C Clamp)

Rated load
 65 t - 120 t
Tool weight 65 t - 110 t
Main material Q355E / Q460E / Q690E
Dimensions (length × width × height) 24000 × 11500 × 15000 mm
Corrosion resistance C4 / C5
Operating temperature -30 ℃ - 50 ℃
Max. operating wind speed 22 m/s
Blade griping space Adjustable (9 m - 18 m)
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